pipe grade target

Targeting the Correct Pipe Slope

Targeting the Correct Pipe Slope

Why is pipe slope important?

Most wastewater networks rely on gravity to function. The term ‘💩 runs downhill’, wasn’t coined by accident. Interconnected gravity sewer pipes collect flow from customers and transport the wastewater downstream to a treatment plant through a series of gravity pipes, pump stations and pumped mains. 

When designing new gravity sewer mains, the ground topography and required grade of the sewer is the driving factor in determining where it will be constructed and how deep it will need to be. A sewer that is too steep will result in fast flow and increased turbulence. A sewer that is flat or has a sag (belly) is problematic and likely to result in ponding water and a build-up of sediments and solids. This gradual build-up of deposits can create blockages and overflows.  

Pipe sag or belly

Figure 1 – Problematic flat spots in a pipe 

Different ways to measure pipe slope and straightness?

Following the construction of a new sewer, a range of tests and checks are carried out to ensure it has been constructed as per design and is fit for purpose. These checks can include an air pressure test, hydrostatic test, ovality test, and pipe grade check. 

Utility organisations, who are the owners of the pipes, may use a variety of methods to be satisfied the new pipe has been constructed to design by housing developers or contractors. These tests check to see if the pipes are straight, free from obstruction and will achieve self-cleansing velocity. Tests can include: 

  • Ball Test 

    A smooth ball is placed at the upstream end of the sewer pipe and should run unobstructed to the downstream end. 

  • Light & Mirror Test 

    A light and mirror are sometimes used to ensure a new sewer main is straight with no unintended horizontal or vertical bends. The projection of a strong light through a straight sewer can be confirmed with a full circle of light visible at the end. 

  • Dynamic Inclination 

    Many CCTV camera crawler systems come with inclinometers that will display the grade of the pipe directly onto the inspection video. Sections of the pipe that are too flat or have a sag/belly can be identified from this displayed value. 

Digital inclination recorded by a CCTV crawler

Figure 2 – Digital inclination recorded by a CCTV crawler 

An out of the box solution!

On a recent trip to the USA, the VAPAR team discovered an out of the box solution from a pilot project in Oregon. The City of Salem have been using an alternate inclination testing approach for decades. It has worked so well for them; they continue to use this unique method to check new pipe meets their requirements. Just prior to the CCTV pipe acceptance inspection, tracing dye is released into the pipe to be tested. If the pipe has a consistent negative slope the dye will not collect and pool in a sag. If there is a pool of dye, then there is a sag present, but the dye will not be able to quantify the magnitude of sagging. 

The method employed by City of Salem is novel in its ability to identify and quantify a sag in a pipe. A target is installed in front of the CCTV camera that clearly identifies if a sag is present. The magnitude of the sag can be observed using a target where the rings correspond to their internal acceptance levels. Any significant sag in the pipe is immediately obvious as the dye level will reach the 4th target ring.  

Figure 3 – Crawler camera with dye target mounted out  front 

When the pipe doesn’t meet the required slope

If there are a number of these instances of this occurring, it may trigger a complete pipe relay. A single instance where the dye reaches the 5th target ring will generally require a dig-up to address the sag and remove the risk of settling deposits and blockages. In-service pipes with sags/ponding often require regular jetting to minimise this risk. 

Figure 4 – The City of Salem target 

Evolution of ideas

The team at the City of Salem are an excellent example of not limiting the approach to a problem or task with a narrow and set method, but rather to think about the job at hand and include innovative ideas to achieve a desired outcome. Testing alternate equipment, technology, and methodologies is an important part in process evolution throughout the world.  

We would love to hear from others who have a unique solution to complete a part of their job! 

About the Author

 

Mark Lee is the Business Development Manager (Aus/Nz) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

Mark lee posing for a photo

Learn more about Sewer Network

VAPAR automates sewer and stormwater pipe condition assessment for councils, utilities and CCTV contractors.  Learn how we help improve the monitoring and maintenance of the underground pipes using AI.

manhole step iron

To step or not to step – that is the question: Sewer manhole step iron debate. 

To step or not to step – that is the question: Sewer manhole step iron debate

Regardless of where you are in the world, there is likely a healthy debate on the need for manhole step irons. There are many opinions from design engineers, construction teams and maintenance teams about the usefulness of manhole step irons. 

What are manhole step irons?

Step irons are installed in manholes to facilitate access to maintenance workers and/or aid self-rescue in the case of accidental entry into the sewer network. They are usually made of metal or plastic and are installed in manholes in a vertical alignment (think of a ladder) to allow people to move from the bottom of the manhole to the top of the manhole.  

manhole iron steps

Manhole step irons

What is the debate about?

Originally, step irons were installed in manholes almost without exception. But with the ever-increasing focus on safety in the civil infrastructure industry, there are questions being posed about the need for manhole steps irons. The anti-step iron argument comes from the drive to use confined spaces equipment for entry into the sewer network, primarily a harness and tripod set up over the manhole that negates the use of step irons, in fact, they can sometimes get in the way of ease of entry/egress.

In regions that enforce confine space entry practices, entry to the sewer network is prohibited without the necessary training or equipment. So removing the need for manhole step irons has a case, especially when you consider the likelihood of associated ragging, corrosion and maintenance. To this extent, some authorities have gone to the lengths of cutting out manhole step irons form existing infrastructure. 

confined space entry manhole

 Confined space entry manhole

The argument for keeping manhole step irons can be strongest in regions where manhole step irons don’t pose a significant maintenance burden, confined spaces practice is not as enforced, and/or illegal access to the sewer network is possible. The argument of self-rescue is a common reason for continuing to install the step irons. Similar to the ladders that you see installed on the edges of non-swimming water bodies, asset owners are obliged (sometimes legally) to provide a way for people to self-rescue in the event of an accident. 

Summary

In summary, there is no set way to do things. The decision on whether to step iron or not should take into consideration a number of factors, not least of which a rigorous risk assessment to understand your options. 

Have I missed anything? Leave your comment below

Has your organisation taken a position on new manhole designs, or feel free to share your personal thoughts – I would love to hear your feedback. 

For more content like this or to suggest a topic follow VAPAR on social media. 

About the author

sewer inspection software featured image

Sewer Inspection Software 

Sewer Inspection Software

Why is asset condition important?

One of the fundamental tasks of an asset manager is knowledge of asset condition. Whether this is buildings, bridges, plant, or pipes; collecting accurate information on the condition of the asset base is essential in understanding risk, developing budgets, and preparing asset maintenance and repair programs. 

 For those that manage wastewater and stormwater pipe networks, there is an additional challenge with the assets requiring inspection usually being located underground.  

What is the role of inspection software for sewer and stormwater pipes?

With cities and utilities managing vast pipe networks, there is a necessity for an efficient way to collect data and make decisions based on this information. The typical requirements of sewer inspection software are: 

  • Record defects and pipe features to inform pipe condition and details 
  • Apply consistent scoring of defects based on regional coding systems 
  • Provide a method to grade pipes to determine priority for maintenance and repair work that is required 
  • Generate informative reports to share inspection details with relevant stakeholders 
  • Deliver a structure for further data analysis, and information transfer to asset management software and geographical information systems 
VAPAR sewer inspection software

Figure 1 – Current generation of pipe inspection software

Regional differences between inspection codes

Different countries and regions around the globe have developed pipeline inspection codes in slightly different ways. The goal of each of these codes is typically the same; to provide a uniform standard for a region to apply a consistent approach to the inspection of pipes. 

Below is a list of some of the most common regions and codes that are used around the world. 

North America 

Code: Pipeline Assessment & Certification Program (PACP) Reference Manual 

Issuer: National Association of Sewer Service Companies (NASSCO) 

 United Kingdom 

Code: Manual of Sewer Condition Classification (MSCC)  

Issuer: Water Research Centre (WRc) 

 Australia 

Code: WSA 05 – 2020 Conduit Inspection Reporting Code of Australia 

Issuer: Water Services Association of Australia (WSAA) 

 New Zealand 

Code: New Zealand Gravity Pipe Inspection Manual 

Issuer: Water New Zealand (with ProjectMax) 

 European Union 

Code: DIN EN 13508-2 Investigation and assessment of drain and sewer systems outside buildings – Part 2: Visual inspection coding system 

Issuer: European Committee for Standardization (CEN) 

 

pipe inspection manual picture

Figure 2– There is a variety of regional coding standards around the world 

How recording inspections has changed over the decades

Clay sewer pipes were first constructed by the Mesopotamians over 6,000 years ago, with modern city sewer construction beginning in the 19th century. Before inspection crawler cameras and computers, these underground pipe networks still required periodic inspection. This was initially a visual inspection that was carried out either by walking or floating through the underground infrastructure. 

Old sewer inspection by canoe

Figure 3 – Pipe inspection by canoe (1908) 

Inspections gradually moved to photography and hand-written logs of defects. The 1950s saw the first development of remote camera deployment into underground pipes. As videography become an option in the 1970s/80s, the opportunity to capture condition information in a video format became accessible to utilities.  

Sewer inspection software evolved as computers became commonplace in businesses. Software provided numerous advantages over written/typed records. Errors reduced, consistency improved and access to information became easier. 

VHS capture of pipe inspection

 

Figure 4 – VHS capture of pipe condition information 

Video capture then evolved from VHS to digital media storage, and as data capture and storage advanced, inspection file size also grew. This presented fresh challenges for organisations as the transfer and storage of substantial amounts of data required careful management to ensure the condition information remained accessible to those who needed access to it.  

The current generation of sewer inspection software is using artificial intelligence to automatically identify defects and automate many of the tasks that are logic based and ideal for computer-assisted decisions. Data storage is increasingly moving into the cloud to provide fast and organised access to the growing amounts of collected data with ease. 

Pipe inspections still require operator controlled (or staged) capture of data in the field, and results processed through artificial intelligence models are combined with human quality assurance. There is excitement in the industry as the next generation of software is being advanced to further improve the tools available to asset managers.  

Watch this space!  

About the Author Mark Lee

Learn more about Sewer Network

VAPAR automates sewer and stormwater pipe condition assessment for councils, utilities and CCTV contractors.  Learn how we help improve the monitoring and maintenance of the underground pipes using AI.

Pipe jetting process

What is Pipe Jetting?

What is Pipe Jetting?

One of the common maintenance activities required to keep sewer and stormwater pipes flowing at full capacity is pipe jetting. Pipe networks are periodically inspected using CCTV cameras to understand the condition of pipes. Operational & Maintenance (or service) defects identified are an indicator that jetting may be required. The most common problems that jetters are used to fix are: 

  • Sediment build-up 
  • Fat, oil, and grease 
  • Tree root removal
  • Object blockages 

There are a wide range of jetting units available that are designed to suit specific tasks or pipe sizes. 

Pipe jetting process

Figure 1 – Pipe jetter in action

Hydro-Jetting Components 

The major components that form a jetting rig are: 

  • Engine 
  • Water tank 
  • Hose & reel 
  • Nozzle 

Depending on the size and power of a jetting unit, it may be: fitted to a truck/van/pick-up, trailer mounted, or be a small portable unit capable of accessing difficult locations. 

Jetting truck

Figure 2 – Jetting Truck

How do jetters work?

Jetters are commonly powered by a diesel engine, although there are also electric and gas-powered options available. The delivery of water to the nozzle is measured in pressure and flow. It is important to understand how these differ and can affect the success of the work at hand. In general, pressure provides the cutting power, and flow will provide the flushing power. The larger the pipe, the more powerful the engine required, and more water required to carry on-board.  

An example range of pressure and flow is listed below; you should contact your local distributor for advice on best options for your typical projects. 

Use 

Pressure 

Flow 

Smaller pipe jetting jobs. 

4000 PSI 

275 Bar 

5 Gallon/min  

20 Litre/min 

Typical all-rounder specification. 

4000 PSI 

275 Bar 

20 Gallon/min  

75 Litre/min 

High pressure output for more powerful cutting. 

5000 PSI 

345 Bar 

9 Gallon/min  

35 Litre/min 

Capable of clearing sediment build-up in larger pipes. 

2000 PSI 

140 Bar 

65 Gallon/min  

250 Litre/min 

Jetting is often completed in the upstream direction so that debris can flow back to the operator’s location, as well as minimising the risk of overflow behind blockages. The jetter nozzle uses the powerful spray of water to move along the pipe and completing the cutting/cleaning/flushing task required. There are hundreds of different nozzle designs on the market with the angle of spray from the nozzle defining if it is better suited to thrust/flushing or cutting/descaling.  

how jet stream works

Figure 3– The angle of jet stream to suit different performance criteria 

Nozzle Types and Accessories

There are standard nozzles designed to cover most circumstances, as well as specific nozzles and jetting accessories available. 

Switching Nozzle: The angle of spray can be adjusted while in the pipe from thrust (flushing) to cutting (descaling). 

Rotating Nozzle: Cleans full pipe surface. You may have seen stripes after cleaning where a fixed nozzle has not hit all parts of the pipe wall 

Sled Nozzles: Designed for heavy duty bottom sediment. Also called bottom cleaners, sledge, or sleigh nozzles. 

Camera Nozzle: Provides the ability to collect imagery from within the pipe while cleaning to collect condition data at the same time 

Debris Basket: Fitted at downstream point to collect debris and avoid secondary blockages after jetting. Also called drain traps, drain catchers.  

About the Author Mark Lee

Learn more about Sewer Network

VAPAR automates sewer and stormwater pipe condition assessment for councils, utilities and CCTV contractors.  Learn how we help improve the monitoring and maintenance of the underground pipes using AI.

Northumbrian Innovation Festival Sara Davies

VAPAR at Northumbrian Innovation Festival 2022

What I learned at the Northumbrian Innovation Festival

Author : Megan Clarkson

Representing team VAPAR, CEO Amanda Siqueira and myself headed to join the activities of the Northumbrian Water Innovation Festival, where the aim of this festival is to tackle community issues and encourage the collaboration of innovators to brainstorm solutions and pathways and tackle the pain points of the issues highlighted for the festival.

But before we get too deep into the problem-solving aspect of our sprint, here’s how our first morning kicked off.

Northumbrian Innovation Festival 2022

First Impressions

Walking into the venue, we were greeted by friendly faces, high energy and even a professional juggler, and after a much-needed coffee, we gathered into the main festival tent for our welcome. Singing golden oldies and lifting our spirits, the High Row Gospel Ensemble began the festival by setting the crowd at ease. However, Nigel Watson and Heidi Mottram brought us back to business and gave us some more insight as to what the theme of the festival is all about: Untapped Potential.

This festival aims to revolutionise the water industry by solving issues within areas such as climate change, population growth, affordability issues, customer service and environmental care driven by sprints of innovation. Collaboration is the key word, where members from different marketplaces have been invited to join and to bring different perspectives and different ideas and to try to push the boundaries as we work together and are encouraged to try to solve these issues.  Fortunately, after some motivational words by guest speaker Sara Davies from Dragon’s Den, we left for our sprint.

Northumbrian Innovation Festival Sara Davies

Sara Davies shared her inspiring story

HMS Sewer Sprint

We were invited to take part in the Team HMS Sewer sprint, sponsored by 1Spatial, and our first day was all about setting the scene: what is the problem and who does it affect?

From various speakers in the water industry, we were exposed to the issues resulting from the transition of public pipes becoming private; who now owns these pipes, and where are these pipes? The lack of clear pipe mapping to answer these questions have left water utilities wasting time on the job trying to find pipes, map them in the field and then try to figure out who has ownership of these pipes, and thus who fixes them?

After a day full of presentations, we wrapped up the afternoon with fun demonstrations of pipe inspections, sound tests and special CCTV equipment.

HMS Sewer Sprint

After some much needed rest, we were excited to tackle the issues we identified on day 1.

That’s where day two’s theme came in: how can we solve these issues? Amongst other supply chain providers, we spent the day showcasing our solutions in between creative activity breaks where we, VAPAR, alongside Minicam, shared our valuable insights and useful technology capabilities. To close the second day off in our sprint, we participated in what was called ‘Dragons’ Den’ questioning, where we got to answer questions sparked from our presentation. After many discussions, we ended the day by joining the rest of the festival in some networking.

Northumbrian Innovation Festival Day 2

Takeaways from the festival

The remainder of the week covered building the business case and thereafter conducting a technical discussion and developing the ideal solution. But the important take aways from this experience was showcasing how valuable it is when different sectors in the industry come together to solve problems that our communities are facing every day.

The Northumbrian Water Innovation Festival has set the bar high on how engaging conferences can be fun and informative whilst also creating an environment to meet new people, share different perspectives and showcase creative solutions.

Learn more about Sewer Network

VAPAR automates sewer and stormwater pipe condition assessment for councils, utilities and CCTV contractors.  Learn how we help improve the monitoring and maintenance of the underground pipes using AI.