Creating the fastest way to the right pipeline decision

5 Ways to Improve the Accuracy of Pipe Inspections 

Elevating Precision in Pipe Inspection​

5 Ways to Improve the Accuracy of Pipe Inspections 

1. Embrace the Power of Technology​
2. Comprehensive CCTV Pipe Inspection
3. Regularity in Sewer Pipe Inspection
4. Delving into the Stormwater Inspection Process
5. Adopting a Standardised Pipe Rating Index

Revolutionise Your Asset Management

How AI is Revolutionizing CCTV Pipe Inspection

How AI is Revolutionizing CCTV Pipe Inspection

In today’s fast-paced technological landscape, how we monitor and maintain our essential infrastructures are evolving rapidly. One of the most transformative shifts has been the integration of artificial intelligence into the realm of CCTV pipe inspections.

The New Era of AI-Driven Pipeline Decisions

Traditionally, assessing pipelines, especially those for stormwater or sewer systems, was an extensive task that required hours of manual review. Enter AI, and the narrative changes.

AI in Sewer Pipe Inspections: With the help of cutting-edge tools and software, not only has the efficiency increased, but the accuracy of these inspections has skyrocketed Technologies like VAPAR are making waves by empowering asset owners with AI-driven pipeline decisions, ensuring the fastest and most accurate outcomes.

AI in Stormwater Pipe Inspections: Much like their sewer counterparts, stormwater pipelines benefit immensely from AI integration. The precision in identifying potential issues before they escalate can save municipalities, councils, and asset owners vast amounts of time and money.

VAPAR: Leading the Charge in Advanced Pipe Inspection Techniques

In a realm where precision, speed, and reliability are paramount, VAPAR’s AI software stands out. It’s not just about quicker assessments—it’s about making smarter, more informed decisions. 

Benefits Include: 

  • Faster turnaround times, drastically reducing project durations. 
  • Heightened accuracy, minimizing human errors in assessment. 
  • Predictive analysis, anticipating potential future problems.

Authenticity in AI CCTV Pipe Inspection

As professionals deeply passionate about this transformative technology, the question isn’t just about how AI is revolutionizing the space—it’s about the authentic value it brings to stakeholders: 

CCTV Contractors: With tools like VAPAR, contractors can offer comprehensive services, backed by the latest in AI-driven assessments. 

Engineers: Engineers now have access to more accurate data, ensuring their projects and maintenance work stand the test of time. 

Councils: Ensuring public safety and efficient resource allocation becomes more streamlined with AI-backed data

Why This Matters for Asset Owners and Councils?

Asset owners, more than anyone, need reliability and precision. With advanced pipe inspection techniques powered by AI, the actionable insights provided are invaluable. It’s no longer just about identifying the problem—it’s about foreseeing them and strategizing accordingly.

Final Thoughts on Artificial Intelligence in Pipe Inspections 

As we peer into the future of infrastructure management, the synergy between AI and CCTV pipeline assessment is evident. It’s a union of technology and practicality. And as we’ve seen with VAPAR and the integration of tools like Minicam, this is only the beginning. 

About the Author

Mark Lee is the Business Development Manager (AUS/NZ) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

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Gravity sewer construction

What are the differences between gravity, vacuum, and low-pressure sewer systems?

What are the differences between gravity, vacuum, and low-pressure sewer systems?

Wastewater collection systems are the infrastructure constructed to transport wastewater and solids from source such as residential, commercial and industrial areas to a treatment location prior to final discharge. There are three main types of sewer collection systems: gravity, vacuum, and low-pressure systems. This article provides a summary of each, including details why one may be selected over another.

Gravity sewer construction

Gravity sewer systems explained

The traditional gravity sewer system is the most common type designed to transport wastewater. This type of system has pipes laid with a downhill slope that use gravity to convey wastewater from homes and businesses towards a treatment plant. Gravity sewer systems have no power requirement from the source to the lift (pump) station and are cost-effective to install.

The design challenge occurs as the pipes must be constructed to match the local land contours and in flatter areas become progressively deeper throughout the network to maintain a continuing downhill slope. Engineers are familiar with designing this type of network and it results in discrete sewer catchments with gravity mains feeding to a wastewater lift station and forced main that transport the collected wastewater to a higher level and closer to the treatment plant.

Why design a different system?

The cost of construction and ongoing maintenance increases in areas that have a high-water table, hard/rocky ground, or aggressive acid sulphate soil. When engineers are looking to sewer new areas that have flat topography; gravity sewer networks are not always the optimal design after completing a triple-bottom line analysis.

How does a low-pressure sewer system work?

A low-pressure sewer (LPS) system uses a grinder pump to macerate and pump wastewater from homes and businesses. The wastewater is transported through small-diameter pipes under low pressure to a collection tank or treatment plant. Low-pressure sewer systems are ideal for areas with challenging topography, such as very flat areas, steep hills, or rocky terrain.

However, they require regular maintenance and are more expensive to install than gravity sewer systems. LPS systems require additional infrastructure on the customer’s property including the underground tank and pump, and need a control panel to alert if high levels or other faults occur. Electrical costs to power the pump are generally paid by the landowner.

LPSS

Typical low-pressure grinder pump and storage tank

What are the advantages of a low-pressure sewer system?

Cost-effective installation: Low-pressure sewer systems can be installed at a lower cost compared to traditional gravity sewer systems. This is because they require smaller pipes and shallower excavation depths.

Flexible layout: Low-pressure sewer systems can be designed to follow the contour of the land, which means that they can be installed in areas with challenging terrain or where gravity sewer systems would be difficult to install.

Reduced inflow and infiltration: with a sealed system and no manholes, there are only very limited situations where wet weather would increase flow.

Reduced risk of pipe blockage: Low-pressure sewer systems are less likely to experience backups because they use individual grinder pumps to transport wastewater from each property to the main sewer line.

Reduced odours: The sealed nature of the low-pressure sewer system means that there is less opportunity for odours to escape from the system, leading to a more pleasant environment for residents.

Easy to expand: Low-pressure sewer systems can be easily expanded to accommodate new developments or additions, making them a flexible option for growing communities.

How does a vacuum sewer system work?

A vacuum sewer system uses a vacuum pump and differential pressure to remove wastewater from homes and businesses. Each property drains to an on-property collection pit, which is connected through the vacuum pipe system to a large vacuum pump station. When the collection pit valve opens, there is a pressure differential that sucks the wastewater from the pit into the connected pipe system, the pit outlet valve closes when the pit is emptied.

The pipe system is laid in a sawtooth profile that maintains a pressure differential and transports slugs of wastewater towards the vacuum station as valves in the system open with a blast of atmospheric pressure. The large vacuum pump at the end of the line will turn on and off intermittently to maintain the correct vacuum pressure range at the downstream end of the system.

Vacuum Sewer Schematic (Srstevens3, CC BY-SA 4.0)

What are the advantages of vacuum sewer system?

Cost-effective installation: Vacuum sewer systems only require shallow and narrow excavation compared to traditional gravity sewer systems resulting in a faster and cheaper construction cost.

Flexible layout: Vacuum sewer systems pipe routes are less affected by local topography and can be designed to follow the contour of the land, which means that they can avoid running through private property and be installed in areas with challenging terrain or where gravity sewer systems would be difficult to construct.

One pump station: Pumping is achieved by a single pump station at the end of the system.

No exfiltration: The vacuum nature of the system means that exfiltration should not occur.

Reduced odours: The sealed nature of the vacuum sewer system means that there is less opportunity for odours to escape from the system, leading to a more pleasant environment for residents.

About the Author

Mark Lee is the Business Development Manager (AUS/NZ) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

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2023-06-19_143439

Should I patch or line to repair my sewer pipe?

Should I patch or line to repair my sewer pipe?

The decision around whether to patch or line a sewer pipe in poor condition can be challenging for city and utility engineers. Sewer pipe repairs are a critical task that requires careful consideration to ensure long-term results. Two common techniques frequently employed in the industry are patching and lining. Each method addresses specific issues and offers distinct advantages. In this blog post, we will delve into the world of sewer pipe repair, exploring the differences between patching and lining, and helping you make an informed decision for your specific needs.

Figure 1– Vitrified clay pipe with large cracking and breaking

When do sewer or stormwater pipes need repair?

Deteriorating sewer and stormwater pipes often have cracks, holes and other defects that affect the structural integrity of the pipe. Inflow and infiltration into older pipe networks is also a common problem. When a pipe is inspected and observed to have significant structural defects, engineers will need to decide on whether action is required to manage this risk. This will involve selecting a suitable repair or rehabilitation option, and deciding how soon this needs to occur.

Digging up and replacing with a new pipe is often cost prohibitive, a common way to extend the life of these underground pipes is to use trenchless renewal methods. This includes patching or lining a pipe to mitigate the existing structural defects.

What is a pipe patch?

Pipe patches are used for spot repairs along a pipe to fix a specific issue where full-length repair is not necessary. Pipe patches are often constructed from a cured-in-place-pipe (CIPP) material such as glass fibre patch that is hardened with fast curing resin during installation. There are also stainless-steel patches with rubber seal which mechanically lock into place on expansion in pipe. 

Pipe patches can be installed across a large range of pipe diameters with the different patch lengths available depending on the situation (400mm-1200mm, 16in-4ft).

What is trenchless pipe relining, and how does it repair pipes?

The trenchless lining of pipes eliminates the need to dig down and repair long lengths of pipe which can be expensive and intrusive. Pipe lining options include:

Figure 2 – Cured-in-place pipe lining installed within an older host pipe (Courtesy M Tucker & Sons)

 

CIPP (Cured-In-Place Pipe) lining

CIPP (Cured-In-Place Pipe) lining is a method of rehabilitating existing pipes without the need for traditional excavation methods. It involves inserting a flexible liner that has been pre-coated with a resin into the damaged pipe. The new pipe uses an inversion technique to insert and inflate this new inner pipe and achieve bonding with the original host pipe wall. The result is a new, durable pipe within the existing one.

Fold-and-Form

Fold-and-Form lining is like CIPP, but rather than using an inversion method to insert the new plastic pipe (e.g., thermoformed PVC), it involves heating and then folding and forming the material into a flattened shape and pulling it into the existing pipe with a winch. It is then inflated, matching to the shape of the host pipe. The liner then cools to harden the thermoplastic material, creating a new pipe within the old pipe.

Figure 3 – Spiral Wound Lining inserted into an existing pipe

Spiral Wound Lining

Spiral Wound Lining is another common structural lining solution that can be used to rehabilitate defective pipes. It uses a continuous strip of profiled plastic (typically PVC or HDPE) that is mechanically wound into the host pipe and locked in place. There is no requirement for resin and can often be inserted under live flow conditions. 

What to consider when choosing to patch or line an existing pipe that needs repair

Pipe patches are an excellent option to repair pipes with a specific defect at a few locations along an otherwise healthy pipe. Conversely, a pipe that has many defects from start to finish will most likely benefit more with full lining between maintenance holes. The grey area that engineers must consider is when the pipe falls somewhere between these two scenarios. It is good to have a discussion within an organisation around how many patches would be recommended before switching to a full trenchless lining solution. This will involve looking at the various patch and lining options available from the available contractors in your area. What will be the structural grade of your pipe after completing repairs, and has the observed risk been managed? Will the option chosen affect your asset valuations and recorded useful life?

Once you have answers to some of these questions it will be easier to settle on a more agreed organisational approach to whether patching or lining is the preferred option in each scenario.

Recording Repair Decisions and Completing Work

It is important that organisations have an efficient system in place that is able to record pipe repair decisions and package the required repair work into programs that ensures that budgets are allocated to the right areas of the network at the right time.

About the Author

Mark Lee is the Business Development Manager (AUS/NZ) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

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One of the entry points to the Salzbachkanal

Sci-Fi Manholes & Underground Sewer Tours 

Sci-Fi Manholes & Underground Sewer Tours

Just west of Frankfurt, Germany; the city of Wiesbaden holds some fascinating underground sewer history that has provided unique public access and insight into the underground word of wastewater over the last century. Situated on the northern bank of the Rhine River, engineers in Wiesbaden designed a network of underground canals between 1900 and 1907 to better service the city’s population. The large basket-handle shaped tunnels allowed for entry and traversing many parts of the underground flow path as wastewater made its way south towards a rake and sand trap treatment point before the Rhine River discharge 100m into the main Rhine channel.

sewer tour

Figure 1– Underground tours have been popular since construction. [Image by Patrick-Emil Zörnern](a) 

A Combined Wastewater Network

To assist flow and flushing within the underground pipe system, the ‘Salzbachkanal’ was designed with controlled fresh surface water intakes from numerous local streams (or ‘bach’ in German) during low flow conditions. To reduce the frequency of blockages during low flow and on the shallow grades within the system, a higher-level storage tank supplied by stream flow was available to certain parts of the system. This meant that in only very rare circumstances would potable water be required for flushing. Part of the operation and maintenance of the system also meant that sewer workers would descend into the tunnels and clean the brick inverts with brushes and brooms. 

A series of weirs were designed so in the event of high flow within the canal due to wet weather, the combined flow would spill to local rivers and streams once 5 times dry weather flow was reached, bypassing the treatment point.

Figure 2 – Confluence point of the Schwarzback/Rambach and Kesselbach/Wellritzbach canals. [Martin Kraft, MKr09174 Salzbachkanal (Wiesbaden), Cropped, CC BY-SA 4.0]

Winter Snow

The canal was even used to dispose of street snow that was collected and disposed through snow-chutes at strategic locations above the canal. The large canal cross-section and warmer wastewater flow meant the snow melted quickly and flowed onwards downstream. 

Sewer Material

Located up to 7 metres below street level, the Salzbach Canal includes the famous basket-handle brick design which remains in mostly excellent condition to this day. This is in large part to its careful construction and material choice with a combination of clinker brick wall and hard-fired glazed stone. In addition to the more photographed parts of the network, there are concrete egg-shaped and circular glassed stoneware sections.   

Figure 3 – Steep section of basket-handle canal cross section. [Image by Patrick-Emil Zörnern](

A Unique Entry Point

This must be one of the most unique manhole covers we have seen. If there are other locations that use this six-piece triangular outward opening design with spiral staircase, we would love to see some photos. The local waste authority (ELW) has run 25 person tours of this historic underground network in the past, it isn’t clear if these tours are still available.  

One of the entry points to the Salzbachkanal

Figure 4 – One of the entry points to the Salzbachkanal [Image by Brül](c)

About the Author

Mark Lee is the Business Development Manager (Aus/Nz) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

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Concrete pipe

Sewer pipe useful life by pipe material 

Sewer pipe useful life by pipe material

Vitrified clay pipe

Vitrified Clay Pipes

Photo courtesy : https://www.flickr.com/photos/jitze1942/

What is useful life?

Asset useful life refers to the length of time an asset can stay in service. There are several factors that impact the useful life of an asset. For sewer pipes in particular, a pipes useful life can relate to the quality of installation, degree of maintenance, pipe material, type of use, and local environmental conditions. 

What is the useful life of sewer pipes by pipe material?

Different types of sewer pipe materials have varying useful life estimates. For example, clay pipes typically have a useful life of 60 years, and PVC and concrete pipes have a useful life of 100 years. 

Common Sewer Pipe Materials Estimated Useful Life
Vitrified Clay
60 years ( ref: https://www.mdpi.com/2075-5309/13/4/952/pdf )
PVC
100 years (ref: https://www.uni-bell.org/Portals/0/E-NEWS/MediaFiles/pvc-pipe-longevity-report.pdf ) 
Concrete
100 years (ref: https://www.mdpi.com/2075-5309/13/4/952/pdf ) 
Concrete pipe

Concrete Pipe

Photo courtesy: https://www.flickr.com/photos/russellstreet/

What else impacts useful life of sewer pipes?

It should be noted that these are just estimates based on industry research and investigations. The actual useful life of sewer pipes can vary based on things like the quality of installation, the degree of maintenance, and the intensity of use, as well as local environmental and soil conditions.  

How can you extend the useful life of a sewer pipe?

A recent example of when the useful life of sewer pipes came to an end was when a sewer pipe broke in North Carolina causing more than 4 million gallons of untreated wastewater to spill into a creek. Whilst the cause of the break is still under investigation, it’s likely a case of the pipe reaching the end of its useful life before a maintenance or renewal program could escalate it for further works. 

Regular inspection and maintenance of sewer pipes can help extend their useful life and prevent premature failure. The frequency maintenance and renewal regularity should be dependent on each asset owners’ budgets and needs. Although the Water Environment Federation (WEF) recommends that sewer pipes be inspected at least once every five years, for many cities and water utilities, this is not practical. When an inspection is carried out, the areas of the catchment that are at coming to the end of its useful life should be prioritised. 

About the Author

Amanda Siqueira is an Australian civil and environmental engineer who has worked in design, construction and remediation of drainage and sewer pipes in Australia, New Zealand and the UK. She has passion for all things pipes and is also one of the Co-founders of VAPAR.

 

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Oval shaped sewer

Why aren’t all sewer pipes round? 

Why aren’t all sewer pipes round?

When people think of a sewer pipe, they will picture a cylindrical pipe with a round cross-section that has a constant diameter. Cylinders have many properties that lend themselves to being perfectly suited to transport fluid, in this case, wastewater. 

Oval shaped sewer

Oval or Egg-shaped sewer

Photo courtesy : https://www.flickr.com/photos/gee01/

Why are round pipes the most common design?

The overwhelming majority of sewer pipes are round, and this is for good reason. 

Strength – round pipes have no corners or weak joins. 

Construction – manufacturing a round pipe is generally an easier process than other shapes. Die extrusion, spin-casting, and filament winding are all common processes used to manufacture pipes. A circular shape can be easily controlled when looking to achieve a consistent thickness and strength during production. 

Economical – a cylindrical shape is able to provide the maximum volume for the material required and result in the most economical shape to fabricate. 

When are other shapes used?

There are a range of non-circular shapes used in the construction of sewers, these include? 

Ovoid (or egg-shaped) – one of the most common non-circular pipe is the ovoid sewer. These are popular in some combined sewer networks. With a narrower width at the bottom, this pipe shape is particularly useful to combine self-cleansing velocity during low flows (i.e., reduced blockages/settled deposits) and the capacity to transport larger volumes with a widening width in the upper half of the pipe. 

Ovoid or egg shaped sewer

Horseshoe – with a wider profile this design may suit a situation where a sewer line needs to be installed at a shallow depth or where the ground conditions do not allow for the installation of a more regular shape. The flatter invert also allows for easier conditions to manually enter and walk through a pipe. 

horseshoe shaped

Rectangular – rectangular, or box sewers, are sometimes used in combined systems where space is at a premium along buildings or other infrastructure. This shape is very common for stormwater culverts. 

rectangular sewer

Parabolic – wider at the bottom than the top, parabolic sewers may be preferred where there is limited vertical clearance such as a bridge crossing.  

Parabolic sewer

  U-Shaped – Looking like an inverted horseshoe, with a larger cross-sectional area than a circular sewer the U-shaped design allows for a greater total flow capacity and can help prevent backups and overflows during periods of heavy rainfall. During lower flows a higher velocity is achieved to aid self-cleansing. 

U-Shaped sewer

Basket handle – like the ovoid design, this shape increases the velocity under low flow conditions to prevent settling of deposits. This shape was used in many parts of the original Parisian sewer; the horizontal flat sections provided a space for walkways or cleaning equipment. 

Basket Handle sewer

About the Author

Mark Lee is the Business Development Manager (Aus/Nz) at VAPAR and a former Senior Asset Engineer who has spent more than a decade managing the asset lifecycle of infrastructure. He has extensive experience managing pipeline networks, including design, construction, condition assessment and decommissioning.

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Stormwater

Why is stormwater management important? 

Why is stormwater management important?

Storm water (or rainwater) needs to be managed responsibly so that the impacts of high rainfall events are mitigated by the changing land use of urban cities. Before human urbanisation, most of the planet’s land surface was permeable.  

Stormwater

Storm water (or rainwater) needs to be managed responsibly so that the impacts of high rainfall events are mitigated by the changing land use of urban cities. Before human urbanisation, most of the planet’s land surface was permeable.  

A permeable surface is one that allows liquids (and gases) to pass through it. By way of example, grass is a permeable surface in so far that it allows water to infiltrate into the Earth below. This infiltration of rainfall allows the stormwater to enter the groundwater system, store in underground aquifers and slowly move through the underground soil matrix to rivers and oceans.  

When we create impermeable surfaces (the opposite of permeable surfaces), we create a barrier to this important part of the water cycle, which can create future stormwater management issues.  

How do you implement stormwater management in a catchment?

In cases where catchments have a high concentration or high percentage of impermeable surfaces there is an increased risk of flooding in that catchment. Good stormwater management reduces the effects of flooding risks on communities by creating structures and systems that mitigate flooding in high rainfall. These structures and systems include things like stormwater detention tanks, detention ponds (these can be an effective way to hold back the water which I that would ordinarily have permeated through the ground), or even constructed wetlands that also help to treat the stormwater as well as mitigate flooding.  

3 examples of stormwater management options:

stormwater pipe
  1. Flood mapping and public education – undertaking a flood study of catchments where there is an urban population and educating new and current property owners of any associated flood risk. This also includes including the flood risk of catchments into decision making about land development, particularly subdivision. 

  2. Offsetting flows from additional development – If additional impervious surfaces are added to the catchment, the associated increase in runoff should be managed to store the volume of water until the main storm event has passed. This is not always practical but should be encouraged where possible.  

  3. Restabilising stream and riverbanks and beds – restoring natural flow paths is just as important as ensuring those paths can handle the flow associated. Keeping the stream banks and stream beds vegetated and stabilised will increase the resilience of the stream system to cope in high rainfall events and reduce the risk of erosion and degradation of the stream ecosystem in the future. 

Conclusion

Without good storm water management, there could be significant impacts on local communities and the greater environment. Flooding of private properties and damage to public infrastructure, as well as erosion and destabilization of stream and riverbanks are just a few of the impacts. Where there is a man-made impact on the stormwater flow in a catchment it is prudent for the public authority of that area to mitigate the risks to the community and the environment. 

About the Author

Amanda Siqueira is an Australian civil and environmental engineer who has worked in design, construction and remediation of drainage and sewer pipes in Australia, New Zealand and the UK. She has passion for all things pipes and is also one of the Co-founders of VAPAR.

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